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Evidence Guide: AURVTN022 - Repair vehicle body misalignment

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTN022 - Repair vehicle body misalignment

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for work

  1. Job requirements are determined from workplace instructions
  2. Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted
  3. Hazards associated with the work are identified and risks are managed
  4. Tools and equipment are selected and checked for serviceability
  5. Work area is prepared and work is planned to minimise waste and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is prepared and work is planned to minimise waste and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform pre-repair measurements

  1. Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements
  2. Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded
  3. Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required
Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

.Repair misalignment

  1. Misalignment is repaired using appropriate repair method
  2. Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances
Misalignment is repaired using appropriate repair method

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare for work

  1. Job requirements are determined from workplace instructions
  2. Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted
  3. Hazards associated with the work are identified and risks are managed
  4. Tools and equipment are selected and checked for serviceability
  5. Work area is prepared and work is planned to minimise waste and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is prepared and work is planned to minimise waste and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform pre-repair measurements

  1. Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements
  2. Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded
  3. Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required
Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

.Repair misalignment

  1. Misalignment is repaired using appropriate repair method
  2. Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances
Misalignment is repaired using appropriate repair method

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare for work

1.1 Job requirements are determined from workplace instructions

1.2 Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment are selected and checked for serviceability

1.5 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Perform pre-repair measurements

2.1 Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements

2.2 Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded

2.3 Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required

3 .Repair misalignment

3.1 Misalignment is repaired using appropriate repair method

3.2 Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare for work

1.1 Job requirements are determined from workplace instructions

1.2 Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment are selected and checked for serviceability

1.5 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Perform pre-repair measurements

2.1 Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements

2.2 Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded

2.3 Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required

3 .Repair misalignment

3.1 Misalignment is repaired using appropriate repair method

3.2 Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair vehicle body misalignment, including two of the following sections:

vehicle front chassis section

rear panels and floor section

side sill and pillar section.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing vehicle body misalignment, including procedures for:

selecting and using personal protective equipment (PPE)

manually handling measuring equipment

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials

original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures for removing, replacing and realigning vehicle bodies

following vehicle design characteristics and their implications for repair and realignment methods:

mono

unitised

chassis

space frame

types of misalignment damage, including:

under and upper body damage

sway

sag

twist

kick-up and kick-down

mash and diamond

methods and techniques for identifying misalignment damage, including:

visual, mechanical and physical checking

use of measuring and alignment equipment

repair techniques, including:

panel beating, welding, mechanical fastening, riveting, removing and aligning vehicle body sections

correct use of tools and equipment, including hydraulic or pneumatic repair equipment

digital and non-digital measuring equipment and dedicated jigs

welding techniques

hydraulic reforming

procedures for final inspection of vehicle body misalignment repair.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Tools and equipment must include:

personal protective equipment (PPE)

universal measuring, jigging and alignment bench system

repair hand and power tools

OEM or authorised agency’s approved welding equipment and techniques

hydraulic or pneumatic repair equipment and fittings.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

manually handling measuring equipment

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials.

Three-dimensional measurements must include:

length

height

width.

Repair method must include:

hydraulic reforming

welding

mechanical fastening

riveting

removing and replacing components.